SP-002-008 Power Pack and Jaws

THE 004 thru 008 Pneumatic Power Packs and Jaws, Heavy Duty Applications

The 004 thru 008 Power Packs are the core power source for a wide variety of heavy duty industrial pneumatic tool applications.  (The 003 Power Pack has been discontinued, replaced by the 004 model.) Match these power packs with a range of jaws for cutting, crimping, clamping, punching or forming.  Ergonomic and repetitive motion issues can often be addressed by moving your process from manual to pneumatic assist.  These tools are also quite adaptable to automated or robotic processes that simply can't be addressed with manual hand tools.

These heavy duty tools are sold in 3 components;  Power Pack, Jaw Housing and Jaw sets.  The jaw and jaw housing can be purchased as a set, or individually.  The Power Packs are available in 2 styles: Hand lever control or Foot Switch control for remote actuation.  All the jaws sets are compatible with any of the 004 to 008 style power pack.

Selecting the right combination of Power Pack and Jaw Set for your application is important.  We suggest you contact us prior to ordering so we can review your application and make a tool recommendation.

Power Packs, Jaw Sets and Jaw Housings are ordered separately.

Accessories, such as foot switches, longer air hoses, tool balancers, table-mounted tool holders, etc. are also available. Reference the Accessories section of this website.

FEBRUARY 2025:  SOME OF THE POWER PACKS IN THIS SECTION ARE BEING REDESIGNED AND WILL BE AVAILABLE SOON.  SOME OF THE CUTTING JAWS SHOWN BELOW ARE CURRENTLY UNAVAILABLE, WHILE A FEW WILL BE AVAILABLE SOON.  CHECK BACK TO THIS WEBSITE FOR PRODUCT UPDATES AS CHANGES WILL BE COMING SOON.   EMAIL QUESTIONS REGARDING YOUR APPLICATION TO: Sales@custom-products.com

Request Information

 

Diagonal Cutting Jaws for Metal. For use with SP-002 thru SP-008 Power Packs

Each jaw assembly consists of a pair of moveable jaws pivoted on one end of the aluminum jaw housing that screws onto the end of the 004 thru 008 Power Packs.  Rollers on the inside edge of the jaws are squeezed together as the piston cam moves forward under air pressure.  Movement of the jaws is the same for all of these tool assemblies.  The amount of force generated to the jaws is dictated by the size of the power pack.  Even the most powerful power pack can be used on the lightest work without harm to the cutting edges because the cams and jaws are designed so the cutting edges never touch each other.  The jaws can easily be reversed in the jaw housing to accommodate left or right hand operation.  All jaws are constructed from hardened steel.

To insure you are receiving the best tool configuration for your application, we suggest you contact us to discuss your application and make a recommendation.  It's often recommended that samples of your parts or material be sent to us for evaluation and testing prior to ordering.

 

D-31 Cutting Jaw

CURRENTLY UNAVAILABLE
D-31 Diagonal Cutting for SP-002 thru SP-008

Catalog No.

D-31
Cutting Edge Style Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaw)

5.90"

Weight

1 lb. 5 oz.

Diameter

1.72"

Length of Cut

1.6"

Maximum Jaw Opening

0.68"
Jaw Angle 45o

Cutting Edge

Side Cut
Cut Recommendation Mild wire up to 0.25"
 

D-33 Cutting Jaw

CURRENTLY UNAVAILABLE
D-33 Diagonal Cutting Jaw for SP-002 thru SP-008 Power Packs

Catalog No.

D-33

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaw)

4.68"

Weight

1 lb. 5 oz

Diameter

1.72"

Length of Cut

0.86"

Maximum Jaw Opening

0.62"
Jaw Angle 25o
Cutting Edge Side Cut
Cut Recommendation Mild wire up to 0.25"
 

D4 Cutting Jaw

CURRENTLY UNAVAILABLE
D4-D2 Diagonal Cutting Jaw for SP-002 thru SP-008 Power Packs

Catalog No.

D-4

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaw)

4.68"

Weight

1 lb. 5 oz.

Diameter

1.72"

Length of Cut

0.74"

Maximum Jaw Opening

0.43"
Jaw Angle 25o
Cutting Edge Side Cut
Cut Recommendation Mild wire up to 0.25"
 

 

Metal Cutting Jaws for use with SP-002 thru SP-008 Power Packs

 

B-Series Cutting Jaws for cutting mild wire up to 0.25" diameter and hard wire up to .125"

B-31 Cutting Jaw

CURRETNLY UNAVAILABLE
B-31 Cutting Jaw

Catalog No

B-31

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaws)

5.90"

Weight

1 lb 8 oz

Diameter

1.72"

Length of Cut

1.6"

Maximum Jaw Opening

0.68"

Jaw Angle

Straight

Cutting Edge

Center Cut

Cut Recommend

Mild Wire
 

B-32 Cutting Jaw

CURRENTLY AVAILABLE
B-32 Cutting Jaw

Catalog No

B-32

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaws)

5.29"

Weight

1lb. 6 oz

Diameter

1.72"

Length of Cut

1.04"

Maximum Jaw Opening

0.49"

Jaw Angle

Straight

Cutting Edge

Side Cut

Cut Recommend

Mild Wire
 

B-33 Cutting Jaw

CURRENTLY AVAILABLE
B-33 Cutting Jaw

Catalog No

B-33

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaws)

5.90"

Weight

1 lb 8 oz

Diameter

1.72"

Length of Cut

1.6"

Maximum Jaw Opening

0.68"

Jaw Angle

Straight

Cutting Edge

Center Cut

Cut Recommend

Mild Wire
 

B-35 Cutting Jaw

AVAILABLE SOON
B-35 Cutting Jaw

Catalog No

B-35

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaws)

4.92"

Weight

1 lb 6 oz

Diameter

1.72"

Length of Cut

0.75"

Maximum Jaw Opening

0.75"

Jaw Angle

Straight

Cutting Edge

Center Cut

Cut Recommend

Mild Wire
 

B-38 Cutting Jaw

CURRENTLY UNAVAILABLE
B-38 Cutting Jaw

Catalog No

B-38

Cutting Edge Style

Semi-Flush

Jaw Housing Length

4.18"

Overall Length (with Jaws)

5.29"

Weight

1 lb. 6 oz

Diameter

1.72"

Length of Cut

1.04"

Maximum Jaw Opening

0.49"

Jaw Angle

Straight

Cutting Edge

Side Cut

Cut Recommend

Hard Wire

The B-38 Jaws are constructed from powdered metal and heat treated to cut materials such as piano wire.  

 

 

Cable Cutting Jaws and Blank Jaw for use with SP-002 thru SP-008 Power Packs

 

E-3 Cable Cutting Jaw

CURRENTLY UNAVAILABLE
E-3 Cable Cutting Jaw and Jaw Housing

Catalog No.

E-3

Cutting Edge Style

Cut + Anvil

Jaw Housing Length

4.18"

Overall Length (with Jaw)

5.9"

Weight

1 lb. 6 oz

Diameter

1.72"

Length of Cut

1.48"

Maximum Jaw Opening

0.44"

Jaw Angle

Straight

Cutting Edge

Center Cut

Cut Recommendation

See Below

The E-3 and E-4 jaws are designed for cutting rubber hose, plastic tubing, ribbon cable or soft shielded copper cable.  Designed with a brass anvil on 1 side and a cutting jaw on the other.  The brass anvil is a replaceable item.

 

E-4 Cable Cutting Jaw

CURRENTLY UNAVAILABLE
E-4 Cable Cutting Jaw

Catalog No.

E-4

Cutting Edge Style

Cut + Anvil

Jaw Housing Length

4.18"

Overall Length (with Jaw)

6.89"

Weight

1 lb. 8 oz

Diameter

1.72"

Length of Cut

2.72"

Maximum Jaw Opening

1"

Jaw Angle

Straight

Cutting Edge

Center cut

Cut Recommendation

See Below

 The E-3 and E-4 jaws are designed for cutting rubber hose, plastic tubing, ribbon cable or soft shielded copper cable.  Designed with a brass anvil on 1 side and a cutting jaw on the other.  The brass anvil is a replaceable item.

 

SA-2000 Cable Cutting Jaw

CURRENTLY UNAVAILABLE
SA-2000 Cable Cutting Jaw

Catalog No.

SA-2000

Cutting Edge Style

Shear Cut

Jaw Housing Length

4.18"

Overall Length (with Jaw)

7"

Weight

2 lbs 2 oz

Diameter

1.72"

Length of Cut

N/A

Maximum Jaw Opening

5/8"
Jaw Angle

N/A
Cutting Edge

Center-Shear
Cut Recommendation

Up to 5/8" copper cable

The SA-2000 Jaw is designed for cutting stranded copper or aluminum cables up to 5/8" diameter.  This assembly will be teamed with 1 of the power packs shown in this product section (SP-002 thru SP008).  Send us some of your cable and we will assist in specifying the correct power pack for your application.

 

A-3 Blank Jaw

CURRENTLY UNAVAILABLE
A-3 Blank Jaw and Jaw Housing

Catalog No.

A-3

Cutting Edge Style

N/A

Jaw Housing Length

4.18"

Overall Length (with Jaw)

6"

Weight

1 lb 6 oz

Diameter

1.72"

Length of Cut

N/A

Maximum Jaw Opening

0.45"

Jaw Angle

N/A

Cutting Edge

N/A

Unhardened Blank Jaw

Machine as needed

The A-3 Blank Jaw is provided as unhardened.  Customer can machine this jaw to meet your specific requirements.  Once machined, we recommend the jaws be heat treated to provide longer jaw life.  The A-3 consists of a blank jaw plus jaw housing.  To order the jaw blanks without the jaw housing, use part #RA-3.

 

 

Cutting Jaws for Plastic Gates

 

Cutting Jaws for Plastics only.  Cutting metal will damage the cutting edges

PGC-4 Plastic Cutting Jaw

CURRENTLY UNAVAILABLE
PGC-4 Gate Cutting Jaw

Catalog No

PGC-4

Cutting Edge Style

Flush

Jaw Housing Length

4.18"

Overall Length

5.41"

Weight

1 lb 5 oz

Diameter

1.72"

Length of Cut

0.86"

Max Jaw Opening

0.62"

Jaw Angle

25o

Cutting Edge

Side Cut

Cut Recommend

Plastics
 

PGC-4-30 Plastic Cutting Jaw

CURRENTLY UNAVAILABLE
PGC-4-30 Gate Cutting Jaw

Catalog No

PGC-4-30

Cutting Edge Style

Flush

Jaw Housing Length

4.18"

Overall Length

6.26"

Weight

1 lb 6 oz

Diameter

1.72"

Length of Cut

1.16"

Max Jaw Opening

0.82"

Jaw Angle

30o

Cutting Edge

Flush

Cut Recommend

Plastics
 

PGC-4-45 Plastic Cutting Jaw

CURRENTLY UNAVAILABLE
PGC-4-45 Gate Cutting Jaw

Catalog No

PGC-4-45

Cutting Edge Style

Flush

Jaw Housing Length

4.18"

Overall Length

6.26"

Weight

1 lb 6 oz

Diameter

1.72"

Length of Cut

1.12"

Max Jaw Opening

0.70"

Jaw Angle

45o

Cutting Edge

Flush

Cut Recommend

Plastics
 

PGC-4-60 Plastic Cutting Jaw

CURRENTLY UNAVAILABLE
PGC-4-60 Gate Cutting Jaw

Catalog No

PGC-4-60

Cutting Edge Style

Flush

Jaw Housing Length

4.18"

Overall Length

6.03"

Weight

1 lb 5 oz

Diameter

1.72"

Length of Cut

1.15"

Max Jaw Opening

0.65"

Jaw Angle

60o

Cutting Edge

Flush

Cut Recommend

Plastics
 

PGC-4-90 Plastic Cutting Jaw

CURRENTLY UNAVAILBLE
PGC-4-90 Gate Cutting Jaw

Catalog No

PGC-4-90

Cutting Edge Style

Flush

Jaw Housing Length

4.18"

Overall Length

5.56"

Weight

1 lb 6 oz

Diameter

1.72"

Length of Cut

1.16"

Max Jaw Opening

0.51"

Jaw Angle

90o

Cutting Edge

Flush

Cut Recommend

Plastics
 

 

 

Reference the SP-002 thru SP-008 Power Pack Specifications found on Page 6 - 7 in the attached catalog

Industrial Pneumatic Tool Catalog

Electronics Pneumatic Tool Catalog

Plastics Pneumatic Tool Catalog

Power Pack Maintenance Document

Note: For customers outside of the U.S., these tools do NOT carry EU or CE certification

 

 

SP-004 Hand Lever Controlled Power Pack

SP-004-F Footswitch Controlled Power Pack

SP-006 Hand Lever Controlled Power Pack

SP-006-F Footswitch Controlled Power Pack

SP-005 Hand Lever Controlled Power Pack

SP-005-F Footswitch Controlled Power Pack

SP-008 Hand Lever Controlled Power Pack

SP-008-F Footswitch Controlled Power Pack

 

No video available

If you are looking for any of the pneumatic tools detailed on this website to replace a manual tool, we recommend the following procedure:

1.  The fastest method is to give us a call so we can discuss your application in detail and make a recommendation.  Toll Free U.S. / Canada: 888-444-1202.

2.  If emailing your request, please be sure to provide as much information as possible regarding the application, including material specifications, cycles performed per day, photos or video of the process and tool that you currently use, drawing models (.stp format) if available, etc.  Refer to the Contact Us tab at the top of the website and direct your inquiry to customer service.

3.  In many cases, we will request that you send us samples of the material or parts you will be processing with the pneumatic tool so we can confirm the tool performance before you purchase.  The testing process is available to all customers at no cost.  This assures all parties that the correct tool is specified for the application.

4.  You can also contact us via the chat line on the website.  The chat box will be located in the lower right corner of your screen. 

 

If you require a modification to a standard tool, or a very specific custom tool to meet your production or assembly process, we can be of service.

Follow this link to the "custom tool" pages where a variety of examples are presented.  Custom Pneumatic Tools   Note that ALL of the tools in this product section were designed and built to meet a specific customer application and carry a unique part number for that customer.  These are NOT stock or production tools.  Any custom tool built specifically for a customer's application will be assigned a unique part number designating the custom design for that tool only.

 

The procedure to follow for tool modifications or custom tools is as follows:

1. The best option is to contact us by phone so we can discuss your application in detail to determine if your tool requirement fits within our capabilities.

2. If you prefer email, please provide us with as much information as possible regarding your application, material or parts being processed, photos, video, solid model drawings, etc., so we get a clear understanding of your requirements.  Emails should be directed to customer service (See Contact Us at the top of the page)

3. We will most likely request samples of your parts for testing or evaluation prior to providing a quote.  Assuming we determine a tool design is a good fit, we will provide you with a quote for review and acceptance.

4.  Once a purchase order has been issued, the final design is completed and scheduled for production.  Prior to production beginning, we will provide you with a tool drawing for your review, acceptance and signature.  Upon confirmation of drawing approval, the tool will be entered into the production schedule.

5.  Please note: Lead time for Custom Tools is 6-9 weeks after acceptance of the purchase order and tool drawing. 

6.  All custom tool orders are non-cancellable once actual production has begun.